Abstract In order to cater to the new trend of international manufacturing technology development, from last year's Japan International Machine Tool Exhibition (JIMTOF2016), Japanese machine tool companies are expanding their advanced manufacturing technology to the Internet of Things. As the four most important machine tools in the world...
In order to cater to the new trend of international manufacturing technology development, from last year's Japan International Machine Tool Exhibition (JIMTOF2016), Japanese machine tool companies are expanding their advanced manufacturing technology to the Internet of Things.
As one of the four most important machine tool exhibitions in the world, Japan International Machine Tool Exhibition is undoubtedly the epitome of the machine tool industry in the past few years and the development trend of the next few years. The exhibition is a deep understanding of the Japanese machine tool industry and development. The situation is a good opportunity. This article will give a detailed introduction to the presentation of Japanese machine tool manufacturers on JIMTOF in terms of major exhibitors and technology trends.
Things technology menacing JIMTOF2016 show a large significant highlight of manufacturing systems and technology application of networking technology, well-known Japanese companies are mostly set up a special exhibition or display boards, made major publicity on local enterprises achievements in the application of Internet of Things, Such as Mazak, Amada, Fanuc, Makino and Mitsubishi Electric.
It is understood that the Japanese government has re-implemented a policy of subsidizing investment in enterprise equipment to stimulate economic growth. The policy subsidy ceiling is 30 million yen per unit, but the equipment required to be updated must use Internet of Things technology. Therefore, the Internet of Things technology at this exhibition Hot.
With its local strength, Mazak has demonstrated its latest achievements in combining IoT technology with CNC manufacturing technology, as well as the latest high-efficiency, intelligent processing technology. At the exhibition, a total of 16 machine tool exhibits including turning and milling machine tools, five-axis machine tools, CNC lathes, vertical machining centers and laser processing machines were displayed. The entire exhibition area was realized through its newly launched Mazak smart box. Network connection and information exchange, so that the running information of all exhibits is displayed in the central control area in real time, vividly and intuitively shows how to graft the original production information management system into the Internet of Things technology.
Tiantian Company, this time with the theme of "advanced technology and excellent engineering power", to show customers the latest solutions of AMADA laser technology, automation technology, processing technology and after-sales service technology. In addition, the company also demonstrated the concept of “interconnected factories†using IoT technology.
As a world-renowned manufacturer of CNC systems, industrial robots and special-purpose machine tools, FANUC's performance at this exhibition is also very eye-catching. In addition to the large-scale exhibition booths and traditional exhibits, the company has connected the company's machine tools using the FANUC system in the JIMTOF venue through the newly launched FIELD system, which shows the company's Internet of Things solutions.
SODICK is a well-known Japanese manufacturer of electric machine tools. The company's AG40LP high-speed EDM machine is a new and improved product introduced at this exhibition. The machine is equipped with linear motor and high-speed servo. The acceleration of the electrode lifting action can reach 1.8g. At the same time, another notable feature of this model is that it can access the Internet of Things and respond to the needs of Japanese manufacturing in the IoT technology.
It is understood that Mazak is the first company to demonstrate the application of IoT technology in the US factory. After its success, it will be applied in Japanese factories. In the future, IoT technology will also be introduced to Chinese factories.
Local companies "sing big drama" JIMTOF2016 is definitely the home of Japanese machine tools.
Because the domestic machine tool market in Japan is characterized by its high satisfaction with domestic demand for domestic machine tool manufacturers, and Japan itself is a world machine tool manufacturing power, it is very difficult for overseas products to enter the market. Therefore, European and American companies lack the enthusiasm for participation, some are directly absent, and some entrust local dealers to participate.
In this exhibition, famous Japanese companies such as Mazak, Mitsubishi Heavy Industries and Daxie have all made their debut, bringing a number of high-tech and high value-added new products.
At this exhibition, Mazak continued to promote the manufacturing system interconnection and digital manufacturing solutions based on the MTConnect communication protocol. The company connected all the machine tools and systems in the exhibition area and showed the solution intuitively.
Another notable feature of Mazak is the organic combination of manufacturing technology based on user solutions and machine tool exhibits. For example, in addition to exhibiting new upgraded exhibits and technologies, the company will also showcase the latest manufacturing prototypes in this field in addition to exhibits and high-efficiency processing loads. In addition to the way of powder laser cladding, in addition to the way of powder laser cladding, the company has also introduced the laser surfacing method of wire feeding, and the combined processing machine with high efficiency processing in tire mold. The application prospects in the manufacturing field are relatively broad.
At this exhibition, Mitsubishi Heavy Industries Machine Tool Co., Ltd. put forward the slogan “Innovation of Manufacturing Process and Creation of New Valueâ€, which mainly displays 4 newly developed machine tools, namely MVR30Fx large-scale high-precision gantry machining center, MSS300 gear scraping machine tool, ABLASER -DUV micro laser processing machine and metal stacked additive manufacturing machine test prototype. Take the MVR30Fx large-scale high-precision gantry machining center as an example. The machine is equipped with a zero-error drive system and is equipped with a high-precision spindle of 20,000 rpm for high-quality machining. The camera tool and the heat-affecting shield structure are used to improve machining stability and zero-error machining. The workbench has a load capacity of 20t, the workbench size (L×W) is 3000×2000mm, and the column spacing is 2550m.
OKAMOTO is a well-known manufacturer of high precision flat and forming grinding machines in Japan. This exhibition mainly displays six high-performance, high-precision grinding machines with "GRIND-X" technology as the core, and designs CNC surface grinders, five-axis ultra-precision forming grinders, ultra-precision gantry surface grinders, and ultra-precision surface grinders. High-precision forming grinding machine and CNC composite cylindrical grinding machine.
Taking the UPZ52Li five-axis ultra-precision forming grinding machine as an example, the machine table feed drive uses a linear motor to achieve shorter response time, faster reciprocating speed and higher positional accuracy. On-machine measurement can be achieved with a CCD camera and a contact probe without the need to disassemble the workpiece.
Small and beautiful "specialized" In addition to the above-mentioned representative Japanese machine tool manufacturers, there are also many “specialized and special†small and medium-sized enterprises with unique technology, advanced products and long history. Companies worthy of attention include Japan Precision Machinery Industry Association, NSK Corporation, CKD Corporation and Mitsui Corporation of Japan.
The Japan Precision Machinery Industry Association presented the award-winning exhibits of the Precision Manufacturing Achievement Award at this exhibition, including precision micro-machine tools, exquisite handicrafts processed with hard alloy materials, and micro-machined parts that can be seen under a magnifying glass.
As a manufacturer of precision spindle bearings, NSK has demonstrated its research strength and latest achievements in spindle bearing manufacturing. It has produced a slogan of “soul†on its own booth, which shows that it is in the pursuit of ultimate manufacturing. Hard work.
At the show, CKD demonstrated the various functional components and components required for machine tool automation machines, and cutting tool and grinding wheel manufacturers also demonstrated their focus on market segmentation.
Ordinary mechanical measuring tools have long been regarded as sunset products in China, but Japan's Mitsui's oversized calipers and measuring tools are exquisitely crafted, giving people a very shocking feeling and becoming a boutique in their class.
It is these many professional manufacturing companies that support the Japanese machine tools and even the industrial supporting system of Japanese manufacturing. It can be said that the development of the Japanese machine tool manufacturing industry is benefited from these invisible champion enterprises with the characteristics of “specialized specialâ€.
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